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Best Ever Smoked Mac and Cheese

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  • Author: Kimberly
  • Prep Time: 15 minutes
  • Cook Time: 1 hour 30 minutes
  • Total Time: 1 hour 45 minutes
  • Yield: 6-8 servings 1x
  • Category: Side Dish
  • Method: Smoking
  • Cuisine: American
  • Diet: Vegetarian

Description

This creamy, cheesy, and smoky mac and cheese takes comfort food to the next level! Made with a blend of cheeses, a creamy béchamel sauce, and a crispy topping, this dish gets its irresistible smoky flavor from low-and-slow smoking. Perfect for BBQs, holidays, or any time you want a crowd-pleasing side dish.


Ingredients

Units Scale

For the Mac and Cheese:

  • 1 lb elbow macaroni (or cavatappi)
  • 4 tbsp unsalted butter
  • 1/4 cup all-purpose flour
  • 3 cups whole milk
  • 1 cup heavy cream
  • 1 tsp Dijon mustard
  • 1/2 tsp garlic powder
  • 1/2 tsp onion powder
  • 1/2 tsp smoked paprika
  • Salt & black pepper (to taste)
  • 2 cups sharp cheddar cheese, shredded
  • 1 cup gouda cheese, shredded
  • 1 cup Monterey Jack cheese, shredded
  • 1/2 cup Parmesan cheese, grated

For the Topping:

  • 1 cup panko breadcrumbs
  • 2 tbsp unsalted butter, melted
  • 1/2 tsp smoked paprika

Instructions

Cook the Pasta

  1. Bring a large pot of salted water to a boil. Cook the pasta 1-2 minutes less than al dente (it will finish cooking in the smoker). Drain and set aside.

2️⃣ Make the Cheese Sauce

  1. In a large cast-iron skillet or oven-safe pan, melt butter over medium heat.
  2. Whisk in the flour and cook for 1-2 minutes until golden (this removes the raw flour taste).
  3. Slowly add milk and heavy cream, whisking continuously until smooth.
  4. Stir in Dijon mustard, garlic powder, onion powder, smoked paprika, salt, and pepper.
  5. Reduce heat to low and gradually mix in cheddar, gouda, Monterey Jack, and Parmesan until melted and smooth.
  6. Add the cooked pasta and stir to coat evenly.

3️⃣ Prepare the Topping

  1. In a small bowl, mix panko breadcrumbs, melted butter, and smoked paprika.
  2. Sprinkle the topping evenly over the mac and cheese.

4️⃣ Smoke the Mac and Cheese

 

  1. Preheat your smoker to 225°F using mild wood like hickory, apple, or pecan.
  2. Place the skillet in the smoker and smoke for 1 to 1½ hours until the top is golden brown and the cheese is bubbling.
  3. Remove from the smoker and let it rest for 5 minutes before serving.

Notes

  • Cheese Tip: Use freshly shredded cheese for the best melt—pre-shredded cheese contains anti-caking agents that affect texture.
  • Wood Choice: Hickory gives a strong smoky flavor, while apple or pecan wood provides a milder, sweeter taste.
  • Make it Spicy: Add 1 tsp of hot sauce or ¼ tsp cayenne pepper for a little heat.
  • Storage: Store leftovers in an airtight container for up to 3 days. Reheat in the oven at 325°F.