Best Ever Smoked Mac and Cheese

Smoked mac and cheese takes the classic comfort food to a whole new level with a rich, smoky flavor and creamy, cheesy goodness. This dish is perfect for backyard barbecues, holiday gatherings, or any time you want to impress your guests with a delicious homemade dish.

Why You’ll Love This Recipe

  • Infused with an irresistible smoky flavor
  • Ultra-creamy and cheesy with a crunchy topping
  • Perfect as a main dish or a side for BBQ meals
  • Easy to customize with different cheeses and mix-ins
  • Great for feeding a crowd

Ingredients

(Tip: You’ll find the full list of ingredients and measurements in the recipe card below.)

  • Elbow macaroni
  • Butter
  • All-purpose flour
  • Whole milk
  • Heavy cream
  • Sharp cheddar cheese
  • Gouda cheese
  • Smoked paprika
  • Garlic powder
  • Onion powder
  • Salt and pepper
  • Panko breadcrumbs
  • Olive oil

Directions

  1. Preheat the Smoker – Set your smoker to 225°F and add your preferred wood chips for a smoky aroma.
  2. Cook the Pasta – Boil the elbow macaroni according to package instructions until al dente, then drain and set aside.
  3. Prepare the Cheese Sauce – In a large pot, melt butter over medium heat. Whisk in flour and cook for about 1 minute to form a roux.
  4. Add Dairy – Slowly pour in milk and heavy cream, whisking continuously to create a smooth mixture.
  5. Melt the Cheese – Add shredded cheddar and Gouda cheese, stirring until fully melted and creamy. Season with smoked paprika, garlic powder, onion powder, salt, and pepper.
  6. Combine with Pasta – Add the cooked macaroni to the cheese sauce, stirring well to coat evenly.
  7. Prepare the Topping – Mix panko breadcrumbs with olive oil and a little more smoked paprika.
  8. Assemble – Transfer the mac and cheese mixture to a greased cast-iron skillet or aluminum pan. Sprinkle the breadcrumb topping evenly over the top.
  9. Smoke the Mac and Cheese – Place the dish in the smoker and cook for 1-2 hours, until the top is golden brown and the smoky aroma is infused into the dish.
  10. Serve – Remove from the smoker and let it cool for a few minutes before serving.

Servings and Timing

  • Servings: 6-8
  • Prep Time: 20 minutes
  • Cook Time: 1-2 hours
  • Total Time: 1 hour 30 minutes – 2 hours 20 minutes

Variations

  • Spicy Kick – Add diced jalapeños or hot sauce to the cheese sauce for a spicy twist.
  • Meaty Addition – Mix in cooked bacon, smoked sausage, or pulled pork for extra protein.
  • Different Cheeses – Experiment with different cheese varieties like Monterey Jack, Parmesan, or Pepper Jack.
  • Gluten-Free Version – Use gluten-free pasta and substitute gluten-free breadcrumbs for the topping.

Storage/Reheating

  • Refrigeration – Store leftovers in an airtight container for up to 4 days.
  • Reheating – Warm in the oven at 300°F until heated through or microwave in short intervals, stirring in between.
  • Freezing – Freeze in a freezer-safe container for up to 2 months. Thaw overnight in the fridge before reheating.
Best Ever Smoked Mac and Cheese

FAQs

How long should I smoke mac and cheese?

Smoked mac and cheese typically takes 1-2 hours at 225°F, depending on how much smoky flavor you want.

What type of wood is best for smoking mac and cheese?

Hickory, applewood, or cherry wood add a great depth of flavor without overpowering the dish.

Can I make smoked mac and cheese ahead of time?

Yes! Prepare everything except smoking, refrigerate, and smoke it when you’re ready to serve.

Should I cover the mac and cheese while smoking?

No, keeping it uncovered allows the smoke to penetrate and enhance the flavor.

How do I keep mac and cheese from drying out?

Adding a bit more milk or cream before smoking helps maintain creaminess.

Can I use pre-shredded cheese?

It’s best to use freshly grated cheese since pre-shredded cheese contains anti-caking agents that can affect the texture.

What’s the best way to get a crispy topping?

Use panko breadcrumbs mixed with olive oil and smoked paprika for the best crunch.

Can I make this on a regular grill instead of a smoker?

Yes! Use indirect heat and a smoker box or foil packet with wood chips to achieve a similar smoky effect.

What’s the best pasta shape for smoked mac and cheese?

Elbow macaroni is classic, but cavatappi, shells, or penne also work well.

Can I add vegetables to smoked mac and cheese?

Absolutely! Try adding roasted peppers, caramelized onions, or spinach for extra flavor.

Conclusion

Smoked mac and cheese is the ultimate comfort food with a rich, smoky twist. Whether you’re serving it at a barbecue, a family gathering, or just treating yourself, this dish is sure to be a hit. With endless variations and easy storage options, you’ll want to make it again and again.

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Best Ever Smoked Mac and Cheese

Best Ever Smoked Mac and Cheese

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  • Author: Kimberly
  • Prep Time: 15 minutes
  • Cook Time: 1 hour 30 minutes
  • Total Time: 1 hour 45 minutes
  • Yield: 68 servings 1x
  • Category: Side Dish
  • Method: Smoking
  • Cuisine: American
  • Diet: Vegetarian

Description

This creamy, cheesy, and smoky mac and cheese takes comfort food to the next level! Made with a blend of cheeses, a creamy béchamel sauce, and a crispy topping, this dish gets its irresistible smoky flavor from low-and-slow smoking. Perfect for BBQs, holidays, or any time you want a crowd-pleasing side dish.


Ingredients

Units Scale

For the Mac and Cheese:

  • 1 lb elbow macaroni (or cavatappi)
  • 4 tbsp unsalted butter
  • 1/4 cup all-purpose flour
  • 3 cups whole milk
  • 1 cup heavy cream
  • 1 tsp Dijon mustard
  • 1/2 tsp garlic powder
  • 1/2 tsp onion powder
  • 1/2 tsp smoked paprika
  • Salt & black pepper (to taste)
  • 2 cups sharp cheddar cheese, shredded
  • 1 cup gouda cheese, shredded
  • 1 cup Monterey Jack cheese, shredded
  • 1/2 cup Parmesan cheese, grated

For the Topping:

  • 1 cup panko breadcrumbs
  • 2 tbsp unsalted butter, melted
  • 1/2 tsp smoked paprika

Instructions

Cook the Pasta

  1. Bring a large pot of salted water to a boil. Cook the pasta 1-2 minutes less than al dente (it will finish cooking in the smoker). Drain and set aside.

2️⃣ Make the Cheese Sauce

  1. In a large cast-iron skillet or oven-safe pan, melt butter over medium heat.
  2. Whisk in the flour and cook for 1-2 minutes until golden (this removes the raw flour taste).
  3. Slowly add milk and heavy cream, whisking continuously until smooth.
  4. Stir in Dijon mustard, garlic powder, onion powder, smoked paprika, salt, and pepper.
  5. Reduce heat to low and gradually mix in cheddar, gouda, Monterey Jack, and Parmesan until melted and smooth.
  6. Add the cooked pasta and stir to coat evenly.

3️⃣ Prepare the Topping

  1. In a small bowl, mix panko breadcrumbs, melted butter, and smoked paprika.
  2. Sprinkle the topping evenly over the mac and cheese.

4️⃣ Smoke the Mac and Cheese

 

  1. Preheat your smoker to 225°F using mild wood like hickory, apple, or pecan.
  2. Place the skillet in the smoker and smoke for 1 to 1½ hours until the top is golden brown and the cheese is bubbling.
  3. Remove from the smoker and let it rest for 5 minutes before serving.

Notes

  • Cheese Tip: Use freshly shredded cheese for the best melt—pre-shredded cheese contains anti-caking agents that affect texture.
  • Wood Choice: Hickory gives a strong smoky flavor, while apple or pecan wood provides a milder, sweeter taste.
  • Make it Spicy: Add 1 tsp of hot sauce or ¼ tsp cayenne pepper for a little heat.
  • Storage: Store leftovers in an airtight container for up to 3 days. Reheat in the oven at 325°F.

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